Episode 39
Designing in Parallel: Hardware, RF, and business - Gavin Brown
Gavin Brown, VP of Strategic Growth and Design Partner at RAKwireless, talks about how solid industrial design and RF engineering turn LoRaWAN from a promising idea into reliable, large-scale deployments.
With a background in industrial design and product development, he explains how RAK’s core pillars—gateways, modules, and supporting services—give customers a path of least resistance into LoRaWAN, whether they’re building networks, nodes, or full end-to-end solutions.
Gavin digs into what typical RAK customers really look like: teams who know their own domain well but need help bridging the gap into wireless and LoRaWAN.
He describes industrial design as a hybrid of art, design, and engineering, and shows why the best projects are “front heavy,” putting RF constraints, cost, supply chain, and mechanical realities into the strategy before anyone obsessively sketches enclosures or PCB shapes.
That early thinking is especially critical for LoRaWAN, where antenna placement and housing can make the difference between pain and success.
He shares real-world examples, from a 25–50,000-node deployment that struggled with range because RF was an afterthought, to a utility project that achieved a 63 km link by respecting physics and integrating the antenna properly into a metal manhole cover.
Gavin also highlights some of his favorite RAK designs, including the compact WisGate Soho Pro gateway with fully integrated antennas, and explains how off-grid solar gateway solutions and gateway mesh backhaul are opening up LoRaWAN in remote regions like the valleys of Wales.
Throughout the conversation, he returns to a core theme: LoRaWAN works brilliantly when hardware, RF, and business goals are designed together, not bolted on at the end.
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Transcript
Today's guest on
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:MeteoScientific’s The Business of LoRaWAN
is Gavin Brown, an industrial designer
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:turned VP of strategic growth
and design partner at RAK wireless.
4
:We talk about turning ideas
into real deployments.
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:Digging into gateways, antennas, RF design
and off grid LoRaWANs in the wild.
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:This episode is sponsored
by the Helium Foundation
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:and is dedicated
to spreading knowledge about LoRaWAN.
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:If you'd like to learn more
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:about the publicly available global
or when they run, visit helium.foundation.
10
:Now let's dig into the conversation
with Gavin Brown.
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:Gavin,
thanks so much for coming on the show.
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:I'm psyched to have you here.
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:Thanks, Nikki. I appreciate the invite.
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:Yeah, it's super cool.
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:You're working over at RAK, and we talked
a little bit about what RAK does.
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:I'd known them
initially from my exposure via
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:helium back in 2020, maybe 2021.
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:But you were saying like, hey, it actually
does a lot more than folks think.
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:Can you walk me through maybe the 4
or 5 main pillars of what RAK does?
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:In a nutshell, it's
the LoRaWAN hardware stack.
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:I could probably simplify
that to a couple of pillars initially.
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:So gateways
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:the core to the networking business
and the tenant, the sector as a whole.
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:And modules.
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:Modules being ready to use stamp modules.
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:Some people call them for end devices
or end device development.
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:So it's it's both the,
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:the network side and the node side
is probably the key pillars.
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:There's a few more in between
that solutions and products that allow you
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:to implement those things
in those two domains
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:more easily, like services
and things like that.
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:I saw something about antenna design,
which I didn't know you guys did at all.
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:Is that true?
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:It's very true. Yeah. Okay.
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:Something which is very key to success
in this domain, that unfortunately,
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:the laws of physics apply to everything
we do, especially at radio and wireless.
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:So antenna design is something
we do as a service, support our customers.
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:And it's mostly focused
towards the node side of customer project.
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:Got it.
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:What does a typical customer look like?
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:I mean I know I've bought gateways
from you guys
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:and I've bought devices, but what is it?
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:And I'm sure
I'm not one dude in San Diego.
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:Your typical customer.
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:What what does a typical customer
look like?
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:I wish I had a good answer for that
because of the the varied stack
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:we operate along amongst, it's
massively varied.
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:But if if I could average out.
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:Typical customers are looking
for the path of least resistance
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:to adopt this technology
because it's key to their business,
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:their solution, a customer would have gaps
in their knowledge.
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:They would have, you know, some space
for momentum or lack of momentum.
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:And yeah, they would be picking RAK
just to sort of ease that journey.
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:Got it. Okay.
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:So they come to you and say, hey, you guys
are experts in this whole LoRaWAN thing.
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:Like, just fix this problem.
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:We have this problem.
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:Just fix it. Yeah.
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:And it could be, let's say network side.
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:They say, hey, I want an affordable
network solution gateways.
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:And I don't have the
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:deep networking background
I can just about set up the office Wi-Fi.
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:So okay no problem.
We have something for that.
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:Or we have somebody who wants to develop
a very affordable node
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:that can run for years on a battery
or some other, you know,
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:energy harvesting solution these days
and make that easy for me.
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:You know, I'm not a I'm not an expert
or a deep, you know, embedded
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:guy or a girl or whatever.
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:May God help me.
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:So we've got something
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:to cover that and we get everything
in between and a mixture of both.
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:Okay.
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:Yeah.
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:There's so many red RAK products
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:and you've got this background on
was industrial design is what you're into.
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:Yeah.
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:The core of my
my background is industrial design.
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:So I was an actual product
designer developer.
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:So I'm a little bit dangerous.
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:And a little knowledge
is a dangerous thing I should say.
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:Yeah. Got into hardware design also.
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:But my, my background is it was designing
physical and digital products
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:at scale actually in the consumer domain
and the professional domains.
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:And I bring that to RAK
and part of my role.
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:Right.
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:But it gives me a certain perspective
that allows me to help RAK as a business.
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:But obviously our customer. Yeah. Yeah.
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:I mean, you must because I do this and
I have no background in industrial design.
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:Do you ever look at IoT products and go,
oh God, that's a mess.
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:And then think about the development piece
where it's a blessing and a curse
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:because, yeah,
every every object tells a story
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:for those who can read it,
I suppose I can, I can read it.
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:Yeah.
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:So I understand the pain or the challenges
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:that were embraced or not,
you know, in something.
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:Yeah. So yeah, I look at things I don't
think, okay, I could have done better.
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:It's like I have great respect for that.
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:The difficulty that would have been
traversed to make that happen.
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:Okay. I'm much more judgy than you are.
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:I feel like I have things
such a piece of garbage,
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:but it sounds like you're much better
about saying, okay, I understand
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:the difficulties in bringing
maybe just an idea to to market.
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:Can you maybe
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:walk me through the that process
where someone comes to you with an idea
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:and then kind of what are the big steps
for those of us who don't know about this
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:industrial design and designing for scale,
what does that look like?
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:Maybe it's take a quick step back
and far is industrial design.
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:The definition varies
quite a bit within business circles.
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:Okay, I would want to just generalize it
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:right now
and say it's kind of a hybrid of art.
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:And design and engineering.
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:So in in Europe where I'm based,
industrial design
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:generally means
when an industrial designer would design
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:how the thing looks
and how it behaves, what it does,
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:but also they would engineer it.
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:So it's kind of it's a it's a hybrid role.
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:So yeah, what the process look like.
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:And embrace that as a skill set
no matter how you chop it up.
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:So if you if you wanted to chop it up
into different pieces, that's fine.
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:The process.
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:So the best process always
looks like looking at the problem
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:first and taking a step back,
that 30,000ft view
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:before you get into the,
you know, the three foot view.
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:Yeah.
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:Because a lot of the
the thinking and the, the engineering
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:difficulty and challenges
are best addressed at the beginning.
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:You embed them into the design strategy
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:before you get deep into the project,
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:because that will be more costly
and more painful later.
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:And what does that mean
in reality in this domain law one well,
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:it means you try to think of some examples
a product, it's too expensive.
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:It's the supply chain is not
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:sustainable, RF performance
is not good enough or something like that.
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:You know, it's a
those things are very hard to solve later.
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:So the process just is front heavy
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:really focusing on like figuring out
what the actual problems are.
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:And then once you have that problem
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:set really well defined,
it sounds like then you can
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:the design part is probably easier.
Yeah, yeah.
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:The more you can define in the beginning
the better.
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:Obviously it's unknown and the process
is iterative by its very nature.
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:And what where
where RAK stands in this process
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:with our customers is to to raise the flag
for that LoRaWAN piece.
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:And the radio piece as early as possible.
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:You know, obviously,
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:I can speak as a generalist,
you know, with
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:who is it with an industrial designer
hat on, but not within the RAK companies
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:like, hey guys, look, the end of the day,
you're doing IoT, large scale IoT.
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:You got to take these boxes to make
that work.
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:We're here to help you.
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:And we got a team,
you know, and let's work together.
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:Got it.
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:And are there common mistakes
that you see someone coming to you with?
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:With date, they're like,
hey, I've got this IoT project.
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:I heard about LoRaWAN.
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:You guys are the experts.
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:Like, here, I want this widget to work.
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:Do you see the same mistakes every time?
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:Like, do you guys never think about
what are X, Y, and Z?
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:That is a good question.
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:And there is one.
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:One strong answer.
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:Yeah, it's usually the RFP.
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:It's the wireless antenna integration.
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:We see some
some kind of jumping over that,
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:not giving it as much detail
as it needs to be given.
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:And then it can create some problems.
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:It's not always key to the the mission.
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:You know, sometimes
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:you know the the dependencies
on the wireless performance or whatever.
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:Pretty flexible.
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:But yeah, it's usually that's the piece.
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:People just jump over that
and it's kind of maybe it's too complex
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:or they just go, okay,
I want to do the bit.
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:I understand this bit.
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:So magic can should happen for me.
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:You know, it's it is magic button
but it has its,
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:you know, realities got it's understood
magic.
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:Okay.
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:So it sounds like
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:one of the biggest problems
or one of the biggest challenges
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:when a customer comes to you guys
and says,
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:hey, I've got this widget and
I want you guys to make it LoRaWAN ized,
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:it is to educate them on like,
hey, this is what that means,
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:and this is where we have to insert
the RF design piece into this process,
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:and it's probably much further upstream
than you might think.
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:Yeah.
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:So is if I lean back on my my
other kind of comment about the process.
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:Yeah.
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:Yeah, it is just getting all this thinking
as early as possible into the project
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:or the, you know, the business journey
and being flexible.
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:So the education piece
it just being aware of it.
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:Wireless is is a is a thing to think about
is key to the success.
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:But we live with this wireless stuff
every part of our lives.
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:We're hyperconnected
you know we talked about it.
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:We have our cell phones
and Wi-Fi, whatever,
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:and we all feel the pain
when it doesn't work.
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:Yeah, there's some glitches, some glitch,
some temporary downtime.
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:You know, I'm go through a tunnel
or whatever, you know, something happens.
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:So these are the realities
of all wireless stuff.
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:So the education pieces that's a thing
you can mitigate against it.
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:If you're smart with your design
strategy and implementation
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:you can have like success
like you never dreamed possible.
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:And we've got some really good
use cases to demonstrate
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:what we've had with customers.
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:Tell me about one. What
what can you give me an example there?
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:I can give you opposite
ends of the spectrum.
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:So yeah.
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:So we have one one customer
very large scale.
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:They deploy nodes in single sites.
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:I can't say too much.
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:It's in this sort of geography spectrum.
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:So domain they deploying 25 to 50,000
nodes in one area.
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:Holy smokes. Okay. Yeah.
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:So there's a lot of nodes in one place.
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:It's over like a 15 kilometer
by 15 kilometer area.
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:They needed a two kilometer range
from their node to succeed.
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:Okay.
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:They didn't didn't implement it very well.
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:They got like 700m.
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:Best case, cause them a lot of pain,
you know, a lot of pain.
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:And so that was kind of one
example of the, of the shortcomings
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:of not integrating.
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:Well, and it was just basically
electromechanical design
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:in the utility space.
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:And they had a node that was underground.
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:The antenna was designed in collaboration
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:in an, in collaboration with a manhole
cover, you know, a metal manhole cover.
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:Yeah.
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:And they, they guys are still
the craziest ranger I've ever come across.
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:But sort of our gateway
on the roof of their factory, four stories
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:kind of mostly line of sight,
but the forest and a few towns.
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:But they got 63km. Dang.
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:Because they're just
using the manhole cover
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:as some kind of antenna extension,
something like that.
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:It just has a system inside.
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:The deployment uses respect for the the
the technology and the system and design.
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:Well.
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:And the other one which was I have a node.
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:Here's my node is finished.
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:Oh somebody I got to put an antenna.
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:Oh I have a gap.
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:Put it in there.
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:So does the vast difference in capability.
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:But the commonality there is they're both
kind of ground level antennas you know.
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:So that's a similarity.
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:Just so there's a massive difference.
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:So one is very very good.
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:One is not very good. Yeah.
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:Borderline not very good.
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:But my point is borderline acceptable.
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:You know the
the requirements of that project.
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:We're not doing much anyway.
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:You know,
one two kilometers would be plenty.
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:But they just fell short of that still.
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:Oh, God.
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:Okay, so I'm not saying every
every project needs to be this massive,
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:you know, 50 kilometer,
you know, superstar thing, right?
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:Yeah. It's it's a it's a crazy thing.
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:I was one of the very first,
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:most attractive piece of LoRaWAN for me
was just how far it went.
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:And when I got into it,
it was through paragliders.
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:And so luckily for paragliders
you're always up high.
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:So the node is always,
you know,:
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:So it's much easier to hit.
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:So the kind of 6060 K thing wasn't
an all the time, but it wasn't unusual.
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:But having got into this kind of ground
based sensor,
268
:it's like a 6060
K is pretty unusual, very unusual.
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:But we do see some great,
great success stories.
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:So I'm champion.
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:I always champion
the technology from that point of view.
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:But obviously I have this bias
because my role within RAK
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:is 50% commercial, 50% kind of R&D.
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:I still keep so keep hold of my design.
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:I never let that go.
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:So I get to be at the coalface
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:and work with customers
and these use cases day in, day out.
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:So that's why I speak
so passionately about it,
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:because I get to see all these things
and help all these developers.
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:It's like the most fun job ever.
And it's pretty cool.
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:Yeah, I can't complain, I can't complain.
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:Do you have a favorite product
either in the RAK line
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:or maybe in general
that you're just like, oh,
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:this is one of my favorite pieces of IoT
hardware?
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:Yeah, that's a good question.
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:And it's what we would call the with Gate
Soho Pro,
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:which is a gateway and wireless gateway.
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:It comes in a small form factor enclosure.
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:It's around
kind of 30cm length by around 15.
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:And I thinking that's eight,
eight deep is an all in one box.
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:And all the antennas are built in
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:it's tiny form factor with a modular
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:mounting accessories solution
so you can mount it anywhere.
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:It's really convenient,
and that's pretty cool
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:because it's kind of a different approach
to your classic gateway
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:with all the antennas and cables
and stuff everywhere, which is necessary.
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:So that's probably one of my favorites
because of its neatness and its elegance
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:and the fact that it can blend
in, it can be invisible,
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:you know, in the environment.
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:And it's yeah, that is interesting.
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:I always I like the other side
because I like the big crazy antennas
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:and the wild wires,
like it made me feel like I did something.
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:But there is an impressive piece to how
small and clean and neat you can get
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:some really advanced piece of technology
that just does tons and tons of work.
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:So like got just a box in the wall, man,
that's not just a box on a wall.
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:No. When you've gone into the kind of
so you've got some respect
307
:for the challenges there.
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:Because inside that product
we've got two Lora antennas, a GPS antenna
309
:and a cellular antenna
all inside on Wi-Fi.
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:Only one box about this big.
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:You know, it has to do it, Lora thing
and everything else.
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:Yeah.
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:So that's a pretty cool,
pretty capable piece of equipment thread.
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:That's super cool.
315
:And then as we wrap this thing up,
is there anything coming down the pipe
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:either for LoRaWAN in general
as an industry or for RAK where you're
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:like, hey, I'm seeing this thing coming
and I'm really pumped about it.
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:Something coming?
319
:I was probably the strongest thread there,
and it builds upon something
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:we already have.
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:So we're very strong in the off
grid deployment solution.
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:So we have some very strong solar
off-grid battery solution,
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:which is key to many utility in large
scale deployments around the world.
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:And you
325
:think about water metering, farming,
you know, a lot of off grid stuff.
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:We're struggling that
so more coming in that space.
327
:Yeah. So more flexibility, more options.
328
:We see a strong demand for off grid.
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:That's rad.
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:It does seem that that's where LoRaWAN is.
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:It's one of the kind of strongest pillars
is this ability to throw it up
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:almost anywhere.
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:And that it sends out
this bubble of coverage is the real hard
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:part is the backhaul back to the internet.
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:But that's getting solved with satellite
and everything else.
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:So it's it's pretty cool to see.
337
:I should maybe extend on
that is one thing coming.
338
:Is it actually is it is publicized.
339
:But in the dimensions
of Non-terrestrial backhaul,
340
:we actually have a gateway mesh solution,
which also helps solve that problem.
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:So we have that something we developed.
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:And that's a mesh solution
within the gateway
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:where you can have cellular connectivity
or traditional backhaul with one
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:or more gateways,
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:because the other gateway serving
your LoRaWAN network don't have backhaul.
346
:So the mesh can hop between gateways.
347
:So that's something we're seeing more
348
:and more demand for
in the context of this solar deployment.
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:And we have for example, a good project
in and I'm based in the UK, but in Wales
350
:we have to have what they call
the valleys is in the, you know, the
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:the mountainous region of Wales.
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:There's just no cellular coverage
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:and Non-terrestrial is quite,
not quite ready yet.
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:So we have the gateway mesh solution
with the solar deployed there.
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:So you know that's kind of
solving everything very cheaply.
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:You know, in very readily.
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:Yeah I Wales
Wales is near and dear to my heart.
358
:I went to a climbing camp there
when I was a kid and it just
359
:I'd heard about it.
360
:It's like, oh,
361
:you just think of the animal,
even though it's not spelled like that.
362
:So it must be a boring place
when you drive through.
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:It's like, this is one of the most
beautiful places on Earth is red.
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:Yeah, well, there's parts of it
not very well connected, and it's just.
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:Just touches the physics of it, you know?
366
:So that's why, you know,
why LoRaWAN really stands out there.
367
:So yeah, there's a couple of things,
you know, they work hand in hand.
368
:You know RAK is very modular
in terms of its products.
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:We you know we're agnostic.
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:You can you know, you pick as much of it
as you want or as little
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:as you want above our stack.
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:You know, we've got something for
everybody.
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:Just tools in the toolbox.
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:I'm always, always keeping an eye on
what you guys doing is always rad stuff.
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:Gavin, thanks
a ton for making the time to come on.
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:I know you're super busy
with designing stuff, making sure
377
:RAK is going down the right place,
and having the empathy for product
378
:development. So thanks for carving out
time from your day.
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:Thank to invite.
380
:Yeah, really
appreciate it and had the fun taking part.
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:That's it for the show.
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:Thanks so much for listening.
383
:If you want to find out more about what
I'm doing over at MeteoScientific
384
:and use a global LoRaWAN that costs
a thousandth of a penny for 24 by packet
385
:on a free trial,
Head to Meteoscientific.com.
386
:A huge thanks to the sponsor of this show,
the Helium Foundation.
387
:Please check them out at helium.foundation
or look in the show notes for links
388
:to their LoRaWAN coverage map.
389
:I'm Nik Hawks with MeteoScientific.
